Grizzly Sander H8120 User Manual

MODEL H8120  
6" RANDOM ORBITAL SANDER  
INSTRUCTION SHEET  
A
B
EYE INJURY HAZARD!  
Always wear safety glasses  
when using this tool to  
prevent serious personal  
injury.  
F
C
DUST HAZARD!  
Always wear respirator when  
using this tool.  
e
D
INJURY HAZARD!  
Always disconnect tool from  
air to prevent unexpected  
operation during service.  
Figure 1. Model H8120 inventory.  
Assembly  
1. Install the 4" NPT male quick-connect fitting  
1
DO NOT EXCEED 120 PSI!  
Personal injury could  
occur.  
into the air inlet.  
2. Attach a 6" hook and loop sanding disc to the  
sanding pad as shown in Figure 2.  
Product Information  
10,000 RPM  
Requires 90 PSI  
Air Consumption 2.8–4.5 CFM @ 90 PSI  
Requires 6" hook and loop sanding disc with  
6-hole pattern  
1
4" NPT female air inlet  
3
4" (ID) dust collection hose  
Weighs 2.53 lbs.  
Inventory  
A. Orbital Sander ..............................................1  
B. Dust Collection Hose....................................1  
C. Dust Collection Bag......................................1  
D. Wrench .........................................................1  
Figure 2. Attaching sanding disc.  
E. Pneumatic Tool Oil Bottle.............................1  
1
F.  
/4" NPT Male Plug .......................................1  
COPyRIgHT © JANUARy, 2007 By gRIzzly INDUSTRIAl, INC. RevISeD MAy, 2009 (TR)  
WARNINg: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPE  
OR FORM WITHOUT THE WRITTEN APPROvAL OF gRIZZLY INDUSTRIAL, INC.  
#Bl8858 PRINTeD IN CHINA  
 
Accessories  
H9006—800 grit, 6" Sanding Disc  
H3263—5 Pc. Quick Coupler Set  
H9007—1000 grit, 6" Sanding Disc  
H9008—1200 grit, 6" Sanding Disc  
H9009—1500 grit, 6" Sanding Disc  
This 5-Pc. Solid Brass Quick Coupler Set includes  
one ⁄4" NPT female quick coupler, one 4" NPT  
female thread connector and three 4" NPT male  
1
1
1
thread connectors.  
H2499—Small Half-Mask Respirator  
H3631—Medium Half-Mask Respirator  
H3632—Large Half-Mask Respirator  
H3635—Disposable Cartridge Filter Pair P100  
Wood dust is a known carcinogen and has been  
linked to nasal cancer and severe respiratory ill-  
nesses. If you work around dust everyday, a half-  
mask respirator can be a lifesaver. Also compat-  
ible with safety glasses!  
Figure 7. H3263 Quick Coupler Set.  
H3275—14" x 25' Coil Hose  
These recoil hoses stay neatly coiled when not  
in use, yet stretch to full length when needed.  
great for bench-top use when clutter is always a  
concern. Coil springs protect ends from kinking.  
1
4"NPT.  
Figure 9. Half-mask respirator and disposable  
cartridge filters.  
g9955—Bench Top Dual Fan Dust Filter  
Two separately switched fan motors can be used  
to draw a maximum 400 CFM of your dusty shop  
air though the 5 micron pleated filter. Perfect for  
sanding and power carving, the clear plastic hood  
helps to direct flow from the work area directly into  
the filter.  
Figure 8. H3275 Coil Hose.  
H8121—6 H&L Sanding Pad Without Holes  
H8122—6 H&L Sanding Pad vinyl Sticky Back  
H8994—80 grit, 6" Sanding Disc  
H8995—100 grit, 6" Sanding Disc  
H8996—120 grit, 6" Sanding Disc  
H8997—150 grit, 6" Sanding Disc  
H8998—180 grit, 6" Sanding Disc  
H9000—240 grit, 6" Sanding Disc  
H9001—280 grit, 6" Sanding Disc  
H9002—320 grit, 6" Sanding Disc  
H9003—400 grit, 6" Sanding Disc  
H9004—500 grit, 6" Sanding Disc  
H9005—600 grit, 6" Sanding Disc  
Figure 10. g9955 Dust Filter.  
 
H8120 Parts Breakdown and List  
47  
48  
9
10  
54  
11  
8
36  
53  
37  
55  
38  
20  
25  
21  
5
42  
41  
22  
43  
7
40  
29  
27  
44  
6
23  
45  
24  
46  
4
32  
3
26  
12  
50  
28  
13  
14  
49  
30  
1
31  
15  
39  
16  
35  
17  
34  
18  
33  
19  
REF PART #  
DESCRIPTION  
REF PART #  
DESCRIPTION  
1
PH8120001 AIR INLET  
29  
30  
31  
32  
33  
34  
35  
36  
37  
38  
39  
40  
41  
42  
43  
44  
45  
46  
47  
48  
49  
50  
51  
52  
53  
54  
55  
PH8120029 ROTOR BLADE  
PH8120030 FRONT PLATE  
2
PH8120002 EXHAUST CAP  
PH8120003 TWO WAY COUPLER  
3
PH8120031 MOTOR SHAFT BALANCER  
PH8120032 SPECIAL PIN  
4
PH8120004 THREE WAY COUPLER  
PH8120005 PIN 3 X 28  
5
PH8120033 BEARING WASHER  
PH8120034 O-RING  
6
PH8120006 AIR OUT PLUG  
PH8120007 O-RING  
7
PH8120035 LOCK RING  
8
PRP53M  
PH8120009 THROTTLE LEVER  
PR48M EXT RETAINING RING 11MM  
ROLL PIN 3 X 40  
PH8120036 WOODRUFF KEY  
PH8120037 CRANK SHAFT  
9
10  
11  
12  
13  
14  
15  
16  
17  
18  
19  
20  
21  
22  
23  
24  
25  
26  
27  
28  
PS03M  
PHLP HD SCR M6-1 X 8  
PH8120011 HOUSING  
PH8120012 O-RING  
PH8120039 SPECIAL BALL BEARING  
PR48M  
P6001  
P588  
EXT RETAINING RING 11MM  
BALL BEARING 6001ZZ  
BALL BEARING 588ZZ  
PH8120013 VALVE SET  
PH8120014 O-RING  
PH8120015 O-RING  
PH8120043 BEARING WASHER  
PH8120044 PRINCIPAL AXIS  
PH8120045 INTERNAL RING  
PH8120046 JACKET  
PH8120016 VALVE STEM  
PH8120017 COMPRESSION SPRING  
PH8120018 REGULATOR  
PRP13M  
ROLL PIN 2.5 X 19  
PH8120047 SHROUD  
PH8120020 SPECIAL SCREW  
PH8120021 SPECIAL WASHER  
PH8120022 ROLL PIN  
PH8120048 SANDING PAD 6"  
PH8120049 DUST COLLECTION HOSE  
PH8120050 SPINDLE WRENCH  
PH8120051 PNEUMATIC TOOL OIL  
P6000  
BALL BEARING 6000ZZ  
PH8120024 FLANGE  
PH8120025 END PLATE  
PH8120026 CYLINDER  
PH8120027 O-RING  
PH8120028 ROTOR  
PH8120052 1/4" NPT MALE QUICK CONNECT FITTING  
PH8120053 DUST WARNING LABEL  
PH8120054 GRIZZLY AIR TOOLS LABEL  
PH8120055 DUST COLLECTION BAG  
 

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